Sustainable Manufacturing 4.0: Tracking Carbon Footprint In SAP Digital Manufacturing With IOT Sensor Networks

Abstract

Factories use a lot of energy. They burn fuel, run machines, and ship products. All of this creates carbon emissions. These emissions harm the planet. Many companies want to reduce their carbon footprint. To do that, they need to track it. But that’s not easy. The data is often messy or missing. Most factories don’t have real-time numbers. That’s a big problem. Additionally, support after the launch is just as important as the initial rollout.

Many factories are unaware of the amount of carbon they produce. This makes it hard to cut emissions. SAP Digital Manufacturing helps track factory data, but it does not directly measure carbon. The data is often slow, missing, or unclear. To fix this, factories can use IoT sensors. These sensors collect real-time data on energy use and emissions. Linking sensor data to SAP can show the source of carbon emissions. This helps factories take action to reduce it. The goal is to make carbon tracking easy, straightforward, and helpful.

Factory workers need better tools to see energy use and waste. Plant managers must track emissions and comply with new regulations. Companies that make goods face pressure to reduce their carbon footprint. Governments push industries to report and reduce emissions. Communities near factories face health risks from air, water, and other forms of pollution. The planet is not in good shape when emissions stay high.

In 2025-26, more factories will be required to disclose their carbon emissions. Rules are tighter. Costs are higher. Many people still use outdated tools that overlook crucial data. Without good tracking, companies cannot identify where they waste energy. SAP systems can help, but they require real-time information from adequate sensors. This matters now because action can't wait. Clean choices need precise numbers. Factories that track their performance well can save money, comply with regulations, and contribute to a healthier planet.

This study explores the factors that influence the success or failure of global Manufacturing Execution System (MES) projects. This study examines the rollout of MES in various countries. It outlines the steps, challenges, and factors that contribute to success.